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Old 02 January 2012, 19:13   #1
rentonone
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Default Subaru powered 205 track car.

Ok so it has been a while since i last posted on here and i think its about time i share my new project.

Some of you may remember my last project the subaru powered escort which i sold i while back now and is still in action i belive...







The 205 is well under way now, i started off building a jig and bolting it to the underside of the car so i can line up all the pick up points perfectly and keep everything nice and square.
I cut out the floor and bulkhead section and welded in the same size section of subaru in there so i can use all the stock pick up points for the engine/suspension and subframe ect although i have mounted it 35mm further back giving me more room in the engine bay and allowing me to fabricate some new lower wisbones mounting the front wheels further forward giving me more positive caster in the aid of handling.
I am going to be fabricatin all my own rear pick up points as i want to keep as much of the rear shell in tact as possible.
The main roll cage is fitted and tied into the front and rear suspension turrets. The car is going to be fitted with a t16 style wide arch kit to suit the wider track and i am thinking of painting the car white with gold alloys.
The doner car is an sti v4 thanks to John (scoobyboy1)
So short wheel base 4wd with just under 300bhp should be fun.

Heres some pics...





















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Last edited by rentonone; 18 April 2012 at 21:59.
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Old 02 January 2012, 19:17   #2
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I like the look of this. Will be keeping a close eye on this.
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Old 02 January 2012, 19:18   #3
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Subscribed
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Old 02 January 2012, 19:22   #4
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The donor.
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Old 02 January 2012, 19:24   #5
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Fooking awesome fella
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Old 02 January 2012, 19:30   #6
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The kit is basicly a dimma kit but i will be completly cutting out the vents in the rear quarters and fitting a mesh simular to the t16 and using them to feed air to a rear mounted radiator, the last pic is just a trial fit of the panels.

Cheers James
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Last edited by rentonone; 02 January 2012 at 19:48.
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Old 02 January 2012, 20:23   #7
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good use of unistrut!!

should be a monster
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Old 02 January 2012, 20:43   #8
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maaaaaaaaaasive hats off to you mate great work in such a little garage


read your escourt til the end i will do the same with this one.
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Old 02 January 2012, 20:52   #9
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good to see you with a new project
good luck
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Old 02 January 2012, 21:00   #10
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Nice work. Subscribed!
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Old 02 January 2012, 23:10   #11
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Get on fella. Top project.
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Old 02 January 2012, 23:22   #12
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fair play im in midlands when its done i want to come have a look at this
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Old 03 January 2012, 02:20   #13
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Quote:
Originally Posted by prodriverules View Post
Fooking awesome fella
What he said, you got skills my man (some of us would love to have the skills and patience for this stuff)
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Old 03 January 2012, 09:32   #14
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Can't wait to see it finished.

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Old 03 January 2012, 09:43   #15
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Cracking progress, a lot of time spent already i see.
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Old 03 January 2012, 09:57   #16
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Top work, good luck in getting it finished as it will be a monster
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Old 03 January 2012, 10:39   #17
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Looks like it will be a tool and a half when it's done mate. Hats of to you for taking on a project like this.
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Old 04 January 2012, 07:06   #18
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Very interesting
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Old 05 January 2012, 16:53   #19
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looks like its gonna be a good thread ill be watching this
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Old 05 January 2012, 17:36   #20
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Thanks for the good comments guys, it definitely gives me the incentive to get my butt in the garage.

James.
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Old 05 January 2012, 17:50   #21
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Awesome.
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Old 06 January 2012, 16:19   #22
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I love this project, home engerneering at its best, well done mate! Just wish I had the time and money to do something similar myself!!
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Old 08 January 2012, 18:17   #23
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this is going to be quite a thing...best of luck
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Old 08 January 2012, 18:56   #24
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Looking good James, Cant wait to come round to have a look!!!! Will give you a ring in the next couple of weeks mate!!!!!
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Old 09 May 2012, 11:46   #25
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Default Update Time!

Ok so its been a while since i last updated this, here's what ive been up too..

The first job was to make suitable mounts to bolt in the rear subframe so i made up some new chassis rails out of 2mm steel to pick up the subframe and the roll bar..






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Old 09 May 2012, 12:01   #26
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The next thing was to bolt on the subframe with the hubs, shocks and trailing arms to see how it all lines up.



Everything looks good so i then needed to look at the mounting points for the trailing arms and the diff cradle.







I cut out a section of the old steel and made up some new mounts.

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Old 09 May 2012, 12:18   #27
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So all the pick up points are now finished
The next task was to remove all the old underseal and treat any rust.
After spending hours trying to get the underseal off using a selection of wire brush wheels for the drill i stumbled across one of these..



Say hello to my little friend!!!

A knotted wire brush wheel to fit in the grinder, it literaly blitzed the underseal off in no time at all, awsome tool!





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Old 09 May 2012, 12:28   #28
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The whole underside had now been rubbed down, degreased and etch primed on the bare metal and a couple of coats of red oxide primer to keep it protected, i will be painting the top coat with some industrial enamel white paint which should nice and durable against stone chips etc.



The products..

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Last edited by rentonone; 09 May 2012 at 12:32.
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Old 09 May 2012, 12:39   #29
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I have had a few days off work so thought i may aswell knuckle down and get some of the ****ty jobs out the way so i set about de rusting the subframes and suspension arms etc.

Ready for paint..



And freshly painted nice and shiny..



Some more bits been rubbed down and coated in rust converter..

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Old 09 May 2012, 12:53   #30
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Awesome!!
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